project - EIP-AGRI Operational Group

WHEY - from waste to a food supplement
XERIGOT -de residuo a suplemento alimentario

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Objectives

The main objective of this project is to eliminate whey as waste and turn it into a by-product. The whey produced at the Formatgeria Montbrú cheese dairy would be used to develop two products: one would be a drink, and the other a kefir.
These developments aim to reduce the environmental and economic impact of the use of this waste by making it a by-product (generating zero waste).
The plan to fulfil this objective involves classifying the waste, studying its composition and creating new drinks as by-products:
- The development of a whey-based dairy product for athletes.
- And the development of a whey-based kefir.





 

Objectives

El principal objetivo de este proyecto es eliminar el suero de leche como residuo y transformarlo en subproducto. El suero de leche que produce la Quesería de Formatgeries Montbrú se utilizaría para el desarrollo de dos productos: uno sería una bebida y el otro un quéfir.
Con estos desarrollos, se pretende obtener una disminución en el impacto medioambiental y económico en la utilización de este residuo haciendo que sea un subproducto (residuo 0).
Para cumplir con este objetivo, se ha planteado caracterizar el residuo, estudiar su composición y crear bebidas derivadas:

- El desarrollo de un producto lácteo en base suero de leche de cabra para deportistas.
- Desarrollo de un quéfir de suero de leche de cabra.
 

Activities

Activity 1. Research and development of a whey-based dairy product for athletes.

Task 1.1. State of the art: Products, patents and ingredients.
Task 1.2. Characterisation of the whey in the preparation of various cheese products.
Task 1.3. Pilot plant tests to determine the action of heat treatments on whey from cheese production. Obtain the
pilot product.
Task 1.4. Study to increase the functional qualities of the whey.

Activity 2. Development of whey-based kefir.

Task 2.1. State of the art: products, patents and ingredients.
Task 2.2. Development of a new whey-based kefir product.
Task 2.3. Study of the shelf life of the product selected.


Activity 3. Dissemination of the results.
 

Activities

1.Desarrollo de un producto lácteo en base suero de leche para deportistas.

Tarea 1.1. Estado del arte: Productos, patentes e ingredientes.
Tarea 1.2. Caracterización de los sueros de leche de las elaboraciones de los diferentes productos de quesería.
Tarea 1.3. Pruebas a planta piloto para determinar la acción de los tratamientos térmicos sobre los sueros de leche de quesería. Obtención del producto piloto.
Tarea 1.4. Estudio para aumentar las cualidades funcionales del suero de leche.

2. Desarrollo de un quéfir de suero de leche.

1. Estado del arte: productos, patentes e ingredientes.
.2. Desarrollo de un quéfir de suero de leche.
.3. Estudio de vida útil del producto
 

3. Difusión de los resultados.
 

Kontext

The dairy sector is a strategic sector in the Catalan agrifood industry, due to both its economic importance and its contribution to the development and attachment of the rural population, which has been in a crisis since the end of the dairy quotas system, leading to the closure, transformation and diversification of several companies in the sector.
The increase in the demand for locally produced, high-quality innovative products means that cheese producers are considering developing new products to add value to milk and dairy products to open up new markets for sales, both in Spain and abroad.
Whey is at present a dairy by-product from cheese with high nutritional value, which mainly consists of a soluble protein fraction (whey protein), and residual fat, lactose, minerals and vitamins. Whey is currently discarded as waste in most dairies, and it is very expensive to destroy, as it contains a significant proportion of organic matter (COD of 70-80 g/l). The absence of valorisation of this by-product  leads to significant losses in economic, nutritional and environmental terms.
In the case of whey from cow's milk, there is a standardised valorisation procedure for whey proteins for its use in formulas for babies as a substitute for breast milk, or as inclusion in food for athletes. These  methods do not exist for whey from sheep and goats due to the small amount of whey produced.
MONTBRÚ, a livestock farming company and producer of goat's milk and dairy products in the Moianès region, has gone a step further in the development of innovative products. Taking the whey from the cheeses they produce as the starting point, their idea is to develop two products:  a whey-based dairy drink for athletes and a whey-based kefir.
 

Project details
Main funding source
Rural development 2014-2020 for Operational Groups
Rural Development Programme
2014ES06RDRP009 Spain - Rural Development Programme (Regional) - Cataluña
Ort
Main geographical location
Barcelona
Other geographical location
Girona

€ 126140

Total budget

Total contributions from EAFRD, national co-financing, additional national financing and other financing.

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Contacts

Project coordinator