Kontext
GO-GRASS will contribute to a range of circular and sustainable business models with high replication potential that can be used by entrepreneurs, local authorities and other stakeholders. It will demonstrate innovative cost-effective technologies, processes and tools applicable within the diverse DEMO scenarios. This will enable to effectively use grassland and shrubs which are being left to decay after mowing causing costs and lost benefits for individuals and society.
Objectives
Develop 4 business cases for high-value bio-based products obtained from grassland;
Implement and test these business cases in 4 European regions in the Netherlands, Denmark, Sweden and Germany;
Adapt tools that have already been experimented and evaluated under previous/ongoing FP7 and H2020 projects to overcome challenges and benefit from opportunities identified;
Create favourable business environments in rural areas by providing entrepreneurial skills and transformation support training for relevant stakeholders;
Integrate the circular economy in rural areas through the implementation of the bio-based economy concept;
Maximise replication potential for other regions;
Objectives
See objectives in English
Activities
The project aims to create new business opportunities in rural areas based on grassland and to support their replication throughout the EU.
The Danish DEMO aims to develop small-scale bio-refining technology to extract protein concentrates for monogastric animals from grasslands. The German DEMO targets to produce biochar via Hydrothermal Carbonisation of grassland-cuttings from wetlands as supplement for soil improvement. The Dutch DEMO aims to develop digester and fermentation technology to produce paper products from a road-side grass. In Sweden, the aim is to establish briquetting technology at local and small-scale to produce climate-friendly animal bedding using reed canary grass.
Activities
See description in English
Project details
- Main funding source
- Horizon 2020 (EU Research and Innovation Programme)
- Horizon Project Type
- Multi-actor project
Ort
- Main geographical location
- Potsdam, Kreisfreie Stadt
EUR 10 385 278.00
Total budget
Total contributions including EU funding.
14 Practice Abstracts
"Local, heat treated, quality assured Reed Canary Grass animal bedding
1) Challenges
In Sweden large volumes of wood shavings and sawdust are used as animal bedding in stables and barns, which worsen the value of the manure and obstruct circularity. Wood shavings are less degradable, so they are a problem for digesting manure obtained from farms. The main pains at Swedish countryside are closure of farms due to unprofitability, lack of generation shifts (younger farmers and entrepreneurs), lack of local produced bedding material and abandoned arable land.
2) Solution
By replacing the wood materials with straw or reed canary grass in the form of shredded briquettes, there is a range of benefits, both for animal welfare, animal-keepers saving time and climate regarding carbon capture and recirculation of nutrients. The cultivation of reed canary grass and processing this grass into bedding material can create new incomes and add value to farms, ecosystem, countryside and municipalities. Reed canary grass bedding mixed with manure will result in higher efficiency in the biogas process, as fertilizer and contribute to increase circularity. The shredded straw briquette is easy to handle, it saves time and provides a soft, stable and dust free bed for animals like horses, pigs, poultry and cattle. It is heat treated which eliminates bacteria and mould spores, is delivered compressed and requires little storage space, and it benefits the nutrient supply, carbon capture and humus content in the field. Reed canary grass enables the use of abandoned land in combination with carbon sequestration. Continual efforts of cost reducing activities together with adapted marketing, sales and distribution will make the production profitable.
3) Technology Readiness Level
TRL 8
4) Benefits and impacts
The cultivation of reed canary grass can contribute to achieving environmental and climate goals since this energy efficient crop harvested dry in springtime, can supply ecosystem services, store carbon in the big root system and thereby create carbon sinks. The processed bedding material mixed with manure will raise the value of the manure and increase circularity. In particular, horse manure is often not used due to the high content of wooden material which consumes nitrogen when decomposing. The use of Klimatströ to replace peat for climate reasons will involve new stakeholders such as greenhouses and soil producers. Also benefits such as new jobs, local self-support, strengthened preparedness at crisis and local economy are important.
5) Description (technology, service, tool, etc.)
A whole value chain suitable for small scale farm production has been developed. Reed canary grass is processed to a heat treated, quality secured and compressed product, suitable for multiple use for the local customers both as bedding material, peat substitution in soil, and as biofuel. The key equipment in the process is a screw press, a briquetting machine adapted for straw which is complemented with technique for shredding, dedusting, packaging, guidance and supervision. The product called “Klimatströ” in Sweden works well in stables and barns, and it can be ordered directly from the producer. Information about the product is available at this Swedish website.
6) Target groups
Customers are owners of stables, farms and animals such as horses, cattle, cows, pigs and poultry, schools of agriculture, greenhouses, soil producers and also some small pet keepers. Companies with greenhouses and production of soil are more and more interested in the material since they look for alternatives to peat. Tests have shown that reed canary grass can replace and decrease the use of peat and therefore benefit climate.
7) Team and contact
Susanne Paulrud, susanne.paulrud@ri.se
Cecilia Wahlberg Roslund, cecilia@cewaro.se
Organisation: RISE Research Institutes of Sweden
"
See description in English
"Biochar from grass
1) Challenges
Extensively grown and ecologically beneficial harvested grasslands provide a large amount of biomass with very limited value and limited potential for agricultural utilisation. At the same time, the intensive utilisation of agricultural soils poses a multitude of challenges, including the reduction of soil organic matter, or leaching and loss of nutrients, particularly on low quality soils. Providing economic utilisation of high nature value grasslands while at the same time increasing soil quality, are the main challenges to be addressed.
2) Solution
The production of biochar from surplus grass and its utilisation in agricultural soils can provide economic incentives for the maintenance of high nature value grasslands and enhance agricultural soils through the addition of biochar. Before the addition to the soil biochar application in barns may reduce the pain of bad odour and increase animal welfare. When added to the composting process it can reduce greenhouse gas emissions. Subsequently, it acts as a supplement for organic fertilization of adjacent agricultural fields, characterised by sandy soils, low nutrients content and water holding capacity. Biochar will increase the water holding capacity, the nutrient retention as well as soil microbial activity. The high content of inorganic material may have beneficial long-term effects. With the biochar carbon is fixed in soil, and carbon credits can be generated on the voluntary market. Additionally, the large amounts of energy released during the production process may substitute fossil fuels.
3) Technology Readiness Level
TRL 4 to 6
4) Benefits and impacts
The process generates substantial amounts of heat which can be used on the farm. When applied to soil it can generate a carbon sink and carbon credits on the voluntary market. Biochar from grass can be registered as an EU fertilizing product.
5) Description (technology, service, tool, etc.)
The project focuses on the usage of late harvested grass from the Lower Oder Valley National Park. At harvest time the grown biomass is heterogeneous, highly lignified, and low in nutrients and has a low value as feed or substrate for biogas plants. Therefore, the focus is placed on the production of biochar from the late harvest grass. The aim is to produce biochar and use it as soil amendment. Before spreading, the char particles are charged with water and nutrients. The farmers can expect a higher or more stable yield with the help of a material that would have otherwise a low value.
6) Target groups
Rural farmers, agricultural industry, policymakers, feed industry, rural communities, entrepreneurs, machinery company, and local authorities could be interested. Biochar is a high value product with a multitude of applications. Its potential to provide a carbon sink will make biochar of interest for all entities with the goal to achieve climate neutrality.
7) Team and contact
Thomas Heinrich, theinrich@atb-potsdam.de
Thomas Hoffmann, THoffmann@atb-potsdam.de
Organisation: Leibniz Institute of Agricultural Engineering and Bioeconomy e.V. (ATB)
"
See description in English
"Online platform and interactive maps
1) Challenges
The uniqueness of the Tool lies in transforming complex grassland data in an easy-to-use way and thus helping business assess their viability with grass-based ideas.
2) Solution
On the online interactive maps, users can get access to data about grassland type and availability, socio-economic conditions, and livestock across Europe and explore the potential of grass-based business models in different regions and countries. On the stakeholder map, users can find their next partners and discover innovative grass-based businesses. The type of stakeholders is colour-coded and placed on the map. By clicking on the stakeholder, users can see additional information, such as website, service and address.
3) Technology Readiness Level
TRL 9
4) Benefits and impacts
The knowledge centre and the interactive maps provide diverse resources regarding favourable conditions to exploit the untapped potential of grasslands in different countries and regions. Researchers and rural entrepreneurs will be reusing the GO-GRASS good practices, training resources and interactive maps of Europe, displaying key stakeholders, relevant data related to grassland and the replication of innovative business models.
5) Description (technology, service, tool, etc.)
The user-friendly interactive maps of Europe are displaying data and GO-GRASS resources about grassland type and availability. Users can explore the state of development of the biobased sectors in their countries, find partners and be visible on the stakeholder map. On the stakeholder map, users can find their next partners and discover innovative grass-based businesses. Through a short form, grass-based businesses and entrepreneurs can upload their data (address, name of the company, website, services and products, type of grass/raw materials) and be visible on the stakeholders’ map. The maps are available on the knowledge centre.
6) Target groups
Grass-based businesses, researchers, rural development agencies, planning authorities, rural advisors.
7) Team and contact
Nathalie Bargues, n.bargues@greenovate-europe.eu
Organisation: Greenovate! Europe"
See description in English
"GO-GRASS Training Kit
1) Challenges
Significant effort has been directed towards the development of various support tools in the GO-GRASS project. However, interested entrepreneurs, coaches or regional representatives could have a difficult time finding an overview and selecting relevant resources and tools to use. The Training Kit introduces nine tools developed in the GO-GRASS project as factsheets, supporting rural entrepreneurs and stakeholders in the grass-based bioeconomy.
2) Solution
The Training Kit is thought of as a collection of the tools and resources developed in the project in a reduced form to help entrepreneurs, multipliers, or advisors with the training activities towards potential replication of project results. Whether the User is a rural entrepreneur, municipality representative, stakeholder, or trainer, these tools are tailored to guide you through exploring, understanding, and replicating the circular grass-based business models developed by the GO-GRASS consortium. The goal is to help understand how to make the most of grasslands in a way that benefits both the environment and local economies. The Training Kit is designed as a booklet, each tool is presented as a spread. It can be used in a digital or printed format.
3) Technology Readiness Level
TRL9
4) Benefits and impacts
Looking ahead, we believe that this Training Kit holds significant potential for post-project training and capacity-building activities. Stakeholders, trainers, entrepreneurs, and regions engaging and further disseminating this material contribute to a more sustainable and resilient future for grassland regions in Europe.
5) Description (technology, service, tool, etc.)
The training kit is available on the GO-GRASS website. Contact information about the tool developers is presented under each section, together with a QR code navigating the reader to the location of the tools.
6) Target groups
Entrepreneurs, multipliers, advisors, and stakeholders in the bioeconomy sector.
7) Team and contact
Anna Paulusz, ap@gate2growth.com
Carmen Bianca Socaciu, cs@gate2growth.com
Organisation: Gate2Growth
"
See description in English
"How to get started and succeed manual
1) Challenges
There are various resources detailing the elements and complexity of business modelling. The “How to get started and succeed manual” aims to collect the most relevant sections for business planning and provide an easy-to-navigate document for entrepreneurs and advisors, making sure that the most relevant and important aspects of a business plan are covered.
2) Solution
The origins of business ideas vary but the actions and efforts to convert the ideas into concrete business ventures still have a lot of common denominators. Common elements have been identified in how business ideas come to life and which resources are needed to convert the idea into a business. The key elements can be summarized into the five pillars of creating a business plan. These are:
• Business model, Sales and Marketing partners
• Customers, Customer needs, Markets
• Product, Competition, Production and Key Resources
• Make it all work, Management
• Budget, Funding and Investors
The structure of the manual aims to first provide the right knowledge, secondly, describe actionable steps to do and lastly to give an overview to additional tools to be developed in the project which could help the reader to turn the business idea into reality.
3) Technology Readiness Level
TRL 9
4) Benefits and impacts
The purpose of the manual is not to provide detail, but rather to give a comprehensive overview of the different elements and their connection in converting ideas to successful businesses. After the description of each main category, actionable items are listed, summarizing the key learnings and listing specific steps to be done. In the last chapter further information is provided about different tools which will be available within the GO-GRASS project. It can be a useful addition to the toolbox of rural entrepreneurs and coaches or advisors and thus help improve the quality of business plans in the future. The manual can also be used as a supplementary document in using the Business Plan Writer Tool, as they follow the same five elements around business planning.
5) Description (technology, service, tool, etc.)
This document aims to provide an easily accessible guide to start converting your innovative ideas into a successful business with or without an adviser. The tool is available here - PDF.
6) Target groups
Entrepreneurial sector, advisory and coaching sector, and regional representatives.
7) Team and contact
Anna Paulusz, ap@gate2growth.com
Carmen Bianca Socaciu, cs@gate2growth.com
Organisation: Gate2Growth "
See description in English
"Process for manufacturing grass cellulose to substitute wood cellulose in paper products
1) Challenges
The process is creating a high value for a low quality/waste product, fostering the substitution of wood cellulose in the paper industry, diminishing cutting of trees, and improving the carbon footprint of paper. Until now digesting of grass in Europe has not focused on producing grass-based cellulose for the papermaking industry. The focus was mainly on biogas production.
The current challenge in utilizing grass fibres for papermaking lies in achieving the necessary removal of lignin while ensuring that the resulting fibres possess the desired fibrillating properties and exhibit effective dewatering behaviour. It is crucial to achieve these outcomes without the presence of sugars and protein in the fibres. The project aims to overcome the limitations associated with the lignin of grass fibres, allowing their effective utilization in the papermaking process. The successful lignin removal, combined with desired fibrillating and dewatering characteristics, is essential for producing high-quality paper products from grass cellulose fibres.
2) Solution
The production technology for grass cellulose is a batch process. It starts with a dry digester and deploys several following steps to isolate and upgrade the grass fibres. The main innovation is the production process represented by the following order of the different process steps and the relevant process variables. The main innovations in the project lie in its scalable process, the use of grass fibres as a novel material, the potential for transferability to other markets, and the tailored applications for specific conditions. Grass-based paper products can offer comparable or superior properties in terms of strength, printability, and recyclability compared to conventional paper products.
3) Technology Readiness Level
TRL 6
4) Benefits and impacts
Paper made with wood fibres has more environmental impact. By replacing part of it with grass fibres we help reduce the environmental impact of the paper industry, we reduce the cost of producing paper and it has a high versatility to develop different kind of paper products (tissue paper, carboard and newsprint.) The innovative process developed for utilizing grass fibres in papermaking may have applications beyond the paper industry.
The knowledge, techniques, and technology can potentially be transferred to other markets, such as packaging, textiles, or biodegradable materials, thereby expanding the impact and commercial potential of the project. The carbon footprint is at least 10 times lower than wood cellulose.
5) Description (technology, service, tool, etc.)
The digestion technology used in the Dutch demonstration site is well-known. The process variables for the digester have been developed, and the process for extracting the grass fibres from the digestate is new. The different process steps need further upscaling and development to increase the fibre production. This is also necessary to realise a positive business case.
6) Target groups
- Manufacturers of production technology for the bio-based sector.
- Companies in the business of collecting and processing biomass.
- Clients of Schut papier or other paper companies that want to strengthen sustainability by using biobased material in their product like printing companies, designers of packaging material.
- Local/regional authorities, rural communities and nature organizations that want to keep in charge of collecting and treating their own biomass.
- Clients of Schut papier that want to strengthen sustainability by using biobased material in their product like printing companies, designers of packaging material.
7) Team and contact
Gosse Hiemstra, gosse@hiemstrabruin.nl
Rommie van der Weide, rommie.vanderweide@wur.nl
Organisations: ACRRES and Hiemstra Bruin BV
"
See description in English
"Grass cellulose fibres
1) Challenges
Currently, almost all paper is produced from either virgin wood-based cellulose or recycled paper. The Dutch demo site aims to source raw materials locally by sourcing cellulose from grass, thus reducing the need to import cellulose and cutting of trees. While dry grass particles are already used as a raw material occasionally at Schut Papier, it is merely added as a decorative ‘filler’ to the paper pulp. It does not ‘bond’ with the other fibres like cellulose and is still coloured.
2) Solution
The demonstration site developed cellulose fibres that have enough strength and a good dewatering capacity at the same time allowing an economic feasible large scale paper production. When this is not feasible still niche markets remain. Preferably the produced bio-based paper and packaging products should allow a high appeal to buyers and a reduced carbon footprint.
3) Technology Readiness Level
TRL 6-7
4) Benefits and impacts
Together with Schut papier, HB and ACRRES are conducting large scale tests to produce paper with different percentages of substitution of wood cellulose, turning a low/waste quality grass product into a high value paper or carton product.
5) Description (technology, service, tool, etc.)
The goal is to make paper from grass sourced fibres with as much as possible substitution of wood-based cellulose. The Dutch demonstration site aims to produce a more sustainable fibre to be used as ingredient for paper by using a low-quality feedstock as a fibre source, such as roadside grass.
6) Target groups
Schut papier, other paper factories, users of fibre material (pots for growing flowers, vegetables etc). Sustainability-minded customers, most likely for graphical and packaging applications.
7) Team and contact
Gosse Hiemstra, gosse@hiemstrabruin.nl
Rommie van der Weide, rommie.vanderweide@wur.nl
Organisations: ACRRES and Hiemstra Bruin BV"
See description in English
"Roadside grass cleaning technology
1) Challenges
The main problem is the waste status of roadside grass in the Netherlands. It is important to make a waste product fit as raw material to produce grass cellulose fibres to substitute wood cellulose in paper production. Current solutions are to pick manually the pollution from the grass at a conveyor band.
2) Solution
The cleaning of roadside grass entails 2 steps: Step 1 is done during the harvesting. The road-side grass is mowed and directly separated from the soil. A suction wagon collects the road-side grass without collecting sand and deep laying pollution. Step 2 is implemented just before the digestion. Pollution is recognized by vision cameras and removed mechanically from the grass. The waste status of roadside grass will be lifted to the status ‘Extended use’.
3) Technology Readiness Level
TRL 6
4) Benefits and impacts
The technology is cleaning the roadside grass in such a way that it can be used to produce grass paper. There was no technology that can realise this good enough until now. It makes high value application of roadside grass possible.
5) Description (technology, service, tool, etc.)
Step 1: Preventing collecting roadside pollution during harvesting. An external company developed a machine with a mowing head for clean harvesting. The mowing head deposits the grass into a bin and from there it is sucked into a loading trolley. In this way sand and lower pollution is not harvested.
Step 2: The harvested grass is spread on a conveyor band. A vision camera is used and an algorithm that is trained, from a large database with pictures of pollution, to recognize the pollution and giving a signal to the mechanical removal device to separate it from the grass that enters the digester.
The cleaning technology is extensively tested by ACRRES. The resulting grass will be used in the production technology. The produced cellulose fibres will be tested in grass paper production.
6) Target groups
Owners of roadside grass, National- regional governmental organizations like Rijkswaterstaat and municipalities. Other key stakeholders are contractors who do the actual harvesting of the roadside grass and process it, organisations that will produce the grass cellulose based on roadside grass.
7) Team and contact
Gosse Hiemstra, gosse@hiemstrabruin.nl
Rommie van der Weide, rommie.vanderweide@wur.nl
Organisations: ACRRES and Hiemstra Bruin BV
"
See description in English
"Business Plan Writer Tool
1) Challenges
When entrepreneurs write a business plan, one of their main challenges is to ensure that they include all relevant elements in a structured and convincing way. It is important to describe all relevant issues connected to the elements in a business plan, address potential challenges, and substantiate key assumptions. However, this task can be complicated. Often, existing resources offer theoretical insights but lack practical guidelines and actionable steps to support the entrepreneur in converting their innovative idea into reality. Additionally, lack of ""business history or lack of track record"" is often an issue that young or recently founded companies must overcome, and a well-written, comprehensive business plan can potentially be a solution to that challenge.
2) Solution
The G2G Business Plan Writer Tool is an online platform that provides a comprehensive solution to business owners of all levels of expertise. It caters to both seasoned entrepreneurs as well as those with little to no prior experience in business plan writing. The tool is designed to help connect the various elements involved in starting a new business and offers quality feedback to users. By doing so, it provides basic support for the business plan writing process, helping entrepreneurs put their plans into action and turn their innovative ideas into reality.
The tool offers three distinct components:
- Writing module: The module consists of 5 main areas divided into 25 elements. The writing element is essentially a field, where the user can add text. Each element has a short description, outlining what is needed to address, and supporting illustration on the right and writing space on the left.
- Budget module: This module will allow the user to forecast 24 months + 5 years of cost and revenue, helping companies see potential liquidity challenges. Associated Profits and Loss, Balance Sheets and liquidity analysis are automatically calculated.
- Evaluation: Although it is an online tool, the evaluation process requires an evaluation by dedicated G2G consultants with relevant experience and qualifications. The evaluator scores the “completeness & quality” of each of the elements in the business plan.
With the unique combination of the Writing, Budgeting and Evaluation components, the G2G Business Plan Writer tool offers a solution to develop a detailed business plan relevant to future partnerships, investors or soft funding.
3) Technology Readiness Level
TRL 9
4) Benefits and impacts
The G2G online tool is designed to provide an easy-to-follow structure that covers all relevant parts of a business model. By going through all the different parts of the tool, an entrepreneur can turn a conceptual business idea into a detailed and comprehensive business plan and assess the feasibility and credibility of their business strategy.
The budget module and the written business plan together can be used to steer a company’s strategy and create a compelling narrative about the business perspective for meetings with business associates, investors, banks, or other financial organizations. This can significantly increase the chance of securing funding or receiving attractive investment opportunities.
We plan to continue using this tool in future EU projects and keep it open to all entrepreneurs who might benefit from it. Our goal is to help partners in future projects to better understand their business model and potentially grow their business.
5) Description (technology, service, tool, etc.)
The tool is open to the public upon registration at g2g-tool.investornet.dk/
After the log-in page, the user will be greeted with an overview of business plans and their progress. The tool is self-guided, meaning that the user can go through the different sections and fill in the required details without external help or guidance.
The user has full control over who can get access to the information being uploaded. In this way, business-sensitive information can be kept confidential. To share the business plan offline, the user can save the data from the Writing Module as a PDF and the Budget Module in an Excel file.
6) Target groups
Entrepreneurs, coaches, managers and company owners.
7) Team and contact
Carmen Bianca Socaciu, cs@gate2growth.com
Anna Paulusz, ap@gate2growth.com
Organisation: Gate2Growth
"
See description in English
"Production of protein concentrates - Biorefinery process and methodology
1) Challenges
The green biorefinery process and the products that it produces makes an economic incentive for farmers to grow perennial grassland and get all the environmental benefits associated with this (reduced nutrient leaching, sustainable nitrogen fixation, reduced pesticide use, increased soil carbon and increased biomass production per area). The process yields local protein feed that substitutes soya meal import and reduces the environmental impact of animal feed. The process co-produces biogas or biomethane that converts into heat and power or substitutes natural gas.
2) Solution
The production process has been tested and validated at demo-scale for the production of grass/legume leaf protein concentrates for monogastric animal feed. The GO-GRASS Danish demo Green Biorefinery has optimised and demonstrated the processing and methodology for the production of a local protein concentrate, to substitute soya meal in monogastric feed formulations and valorisation of fibre press cake and brown juice for ruminant feed and biogas production.
3) Technology Readiness Level
TRL 8-9
4) Benefits and impacts
The technology and processing methodology is already being implemented in commercial facilities around Denmark. The past three years two commercial sites have been attempting to adopt the technology and are constantly improving. New commercial activities will be started through a new Danish subsidy scheme. Aarhus University is helping with these activities to assure that the experiences and results are considered in the commercial implementation.
5) Description (technology, service, tool, etc.)
The intensive testing, optimization, analysis and experience at scale (Demonstration scale - 10 ton/hr input) has moved the technology significantly towards commercial sustainability. The result provides significant de-risking of commercial implementation as commercial activities can build directly on the processing methodology, analysis and experiences.
6) Target groups
This is especially interesting for the stakeholders that want to replicate or seek inspiration in the Danish demonstration site to establish and operate green biorefineries. The main stakeholders are farming cooperatives and the farmers that deliver the grass. Larger renewable energy consortia and new food product developers also show interest.
7) Team and contact
Uffe Jørgensen, uffe.jorgensen@agro.au.dk
Morten Ambye-Jensen, maj@bce.au.dk
Organisation: CBIO Aarhus University"
See description in English
The objective of the Danish GO-GRASS demo-site is to gain protein of high quality from grass and legumes in a small green biorefinery process. The organic protein concentrate can then be fed to pigs and poultry to enrich their diet, and to dairy cows to increase their milk production. This demo-site is led by Aarhus Universitet with IFAU, ABP and LMO participating in its execution.
The process of implementing the EU Water Framework Directive requires significant reductions in nitrate leaching from a large part of Danish farmland and throughout Europe. The conversion of annual crops such as maize, rapeseed and cereals into grassland can significantly reduce nitrate leaching. Cattle farmers are therefore beginning to change some of their silage maize production into grass-clover production in order to reduce nitrate leaching.
The Danish demo-site is cooperating with other biorefineries in Denmark to develop and implement the technology for processing grass and legumes. At first, these biorefineries will produce a protein concentrate to substitute soy, a fibre fraction for cattle feeding and a brown juice that can be used for biogas production. This will open a new market outlet for products from grasslands and contribute to the required reductions in nitrate leaching due to converting annual cropland into permanent grassland. Efficient grassland management is necessary to obtain not only good quality grass for the biorefinery, but also stable low nitrate leaching. If the grassland is renewed through ploughing, there is a high risk of nitrate leaching into a subsequent grain crop. A farming practice tested in the demo is to under-sow the following cereal crop with a grass mixture that will establish during the cropping season and help avoid nitrate leaching after maturation of the cereal crop.
Det kan blive svært at opfylde de ambitiøse mål i Vandplanerne. Det skyldes bl.a. at dansk landbrug allerede har halveret nitratudvaskningen siden slutningen af forrige århundrede, og derfor er de lavt hængende frugter plukkede. Det kan derfor blive dyrt at opfylde målene i eksisterende dyrkningssystemer. Men omlægning af enårige afgrøder til flerårige græsmarksafgrøder kan reducere nitratudvaskningen markant. Kvæglandmænd kan derfor reducere udvaskningen på deres bedrift ved at omlægge fodermajs til græs. Nu bliver der også etableret bioraffinaderier i Danmark, som vil aftage græsmarksafgrøder, som omdannes til nye produkter. Til at begynde med produceres et proteinkoncentrat til erstatning af soja, græsfiber til kvægfoder eller biogas samt en brunjuice til biogas. Det åbner et nyt marked for græsmarksafgrøder, og derfor kan andre bedriftstyper nu også reducere nitratudvaskningen ved at omlægge enårige afgrøder til græsmarker og levere til bioraffinaderierne. Men det er vigtigt at sikre en god management af græsmarkerne, ikke bare for at sikre en god græskvalitet, men også for at sikre en stabilt lav nitratudvaskning. Det er specielt vigtigt at være omhyggelig ved omlægningen af græsmarker, hvor der er stor risiko for nitratudvaskning. Det anbefales at udlægge en græsblanding i en efterfølgende kornafgrøde, som kan etablere sig og optage kvælstof, når kornafgrøden modner. Endnu mere effektivt er det at høste grønkorn, således at græsafgrøden kan begynde sin tilvækst tidligere og optage mere kvælstof.
The objective of the German GO-GRASS demo-site is to convert low nutritional quality grass from the Lower Oder Valley National Park wetlands into biochar. The partner NUO is carrying out this DEMO together with farmers from the region and with technical, scientific and business advice from the ATB (Leibniz Institute of Agricultural Engineering and Bioeconomy).
Lower Oder Valley is the only wetland national park in Germany with extensively managed polder grasslands and is an internationally protected area for birds. The grass from these areas can be harvested only after the ground breeding birds have left the region. This happens every year at the end of August. By this time, the grass in the polder meadows is heterogeneous, in parts strongly lignified (rigid) and its nutritional value is too low to be used as animal feed or feedstock for biogas production. The harvested grass is therefore mostly used as bedding material for livestock.
The German demo-site valorises the late-harvested grass into biochar through the process of pyrolysis (thermal decomposition in an inert atmosphere) or hydrothermal carbonisation. The biochar can be applied site-specifically as a soil amendment to agricultural fields outside the National Park. This process increases the fertility and water holding capacity of the soil. The biochar can be mixed with compost, biogas digestate or manure to enrich the char particles with nutrients before it is applied. This conversion of the grass to a stabilised char can contribute to capturing and storing carbon in the soil, therefore increasing its fertility. Once implemented, this innovation can also be used to valorise other types of lignified biomasses e.g. from urban parks, nutrient-poor grasslands and even roadsides.
Der Nationalpark Unteres Odertal ist der einzige Auen-Nationalpark Deutschlands und bietet mit extensiv bewirtschafteten Polderflächen geschützte Bereiche für Vögel. Die Biomasse von den Polderflächen kann geerntet werden, wenn die bodenbrütenden Vögel die Flächen verlassen haben. Das passiert meistens Ende August. Zu dieser Zeit ist die Biomasse sehr heterogen, stark lignifiziert und aufgrund ihres geringen Nähstoffgehaltes für die Fütterung von Wiederkäuer oder als Substrat für Biogasanlagen kaum noch geeignet. Gegenwärtig wird diese lignifizierte Biomasse bevorzugt als Einstreu eingesetzt.
Das deutsche Demo-Vorhaben hat zum Ziel, diese spät geerntete Biomasse durch Pyrolyse oder hydrothermale Karbonisierung in Biokohle umzuwandeln. Die Biokohle soll als Bodenverbesserungsmittel auf ausgewählten Flächen außerhalb des Nationalparks ausgebracht werden, um dort die Bodenfruchtbarkeit und das Wasserhaltevermögen des landwirtschaftlichen Bodens zu erhöhen. In Abhängigkeit von den betrieblichen Bedingungen wird die Biokohle vor dem Ausbringen mit Kompost, Gärrest oder Gülle vermischt und dadurch mit Nährstoffen aufgeladen. Durch die Konversion entsteht aus der Biomasse stabile Biokohle, mit der eine signifikante Menge an Kohlenstoff im Boden festgelegt werden kann. Die Methodik kann auch auf Biomasse von Stadtparks, von nähstoffarmen Grasland oder auf Aufwuchs von Straßenrändern angewendet werden.
The objective of the Dutch GO-GRASS demo-site
is to develop a process to extract fibres from roadside and natural grass in order to produce highquality packaging and paper. ACRRES oversees this DEMO, which is executed in collaboration with HB (substituting VMT in the first year of the project), SHUT, and NFW. SCHUT and NFW are the owners of the business case of the demo. In the GO-GRASS project they are supported by HB-VMT and ACCRES.
Currently, low quality natural and roadside grass are used for low added value applications such as compost. In the Dutch demo-site the grass-fibres are separated and isolated through a digestion process and then used for the production of paper and cartons. The process of turning a low value resource into paper generates value and revenues for farmers, other landowners and (regional) governments. The solution reduces the costs previously needed for disposing roadside grass. The environmental benefits are also clear, as less trees have to be cut for the production of paper. Before trees are cut down and processed into paper and packaging, they first have to grow for many years, while grass grows every year anew and can be harvested several times a year.
The small-scale production of paper, where a small portion of grass (2%) is added, is a process that already exists. However, liberating the cellulose from the grass and completely substituting all the wood-based cellulose is a breakthrough innovation in the paper industry. An important consequence of the result is that it will also create new business and income for rural areas where the grass can be produced. One challenge is that roadside grass is still considered a waste product in legal regulations. To use this material for high value products instead of composting or burning, will have a positive impact on the current levels of greenhouse gases.
Laagwaaardig gras zoals natuur gras en berm gras worden momenteel voor een groot deel gebruikt voor laagwaardige toepassingen zoals compost. In het GO-GRASS project worden de vezels uit het gras geisoleerd en gebruikt voor de productie van papier en karton. Op deze manier wordt een laagwaardig product gebruikt voor een hoogwaardige toepassing. Boeren, ander landeigenaren en (regionale) overheden krijgen hierdoor een nieuwe bron van inkomsten of reductie van kosten. Minder bomen hoeven te worden gekapt voor de productie van papier. Bomen moeten veel jaren groeien voordat ze geoogst kunnen worden terwijl gras ieder jaar opnieuw groeit en meerdere keren per jaar geoogst kan worden. Het kleinschalig maken van papier waar een klein deel van zo'n 2% gras aan is toegevoegd, bestaat al. Maar het halen van cellulose uit gras en het voor 100% vervangen van cellulose uit hout is een doorbraak innovatie die een revolutie in de papiermakerij te weeg zou kunnen brengen.Zoals een direkteur van een papierfabriek het uitdrukte "dat zou papier maken 2.0 zijn ". Een belangrijke uitkomst van het project zou ook zijn dat het nieuwe bussines en inkomsten voor landelijke gebieden zou scheppen. Wanneer de vergisting decentraal zou worden gedaan in betekkelijk kleine vergisters, zou het project ook nieuwe banen kunnen scheppen en zo meewerken aan het revitaliseren van het platteland. Bermgras wordt momenteel nog steeds gedefinieerd als afval. Het gebruiken van dit 'afval' voor hoogwaardige producten in plaats van het te composteren of te verbranden, heeft een positief effect op het verminderen van de uitstoot van broeikas gassen. Zo gaan economische- en milieu voordelen hand in hand in het GO-GRASS project.
The objective of the Swedish GO-GRASS demo-site is to develop a manufacturing plant to produce reed canary grass-based animal bedding that is profitable at farm level. GME and Väståkra Gård are the business owners developing the business with the support of RISE, that coordinates the support activities for the demo development in the GO-GRASS project.
In Sweden large volumes of wood shavings and sawdust are used as animal bedding in stables and barns. By replacing the wood shavings with straw or reed canary grass in the form of shredded briquettes, there is a range of climate benefits. Since excess straw is only found in certain regions and dependent on good weather, straw usage needs to be supplemented in some regions. Reed canary grass is an energy-efficient alternative as it is a perennial grass able to produce harvests every year, across many different soil types and throughout the different regions of the country, including less productive soils. Sweden has large areas of unused, arable land, especially in the Northern region where reed canary grass grows well. There is also a significant potential for carbon capture and storage. Shredded reed canary grass is also more easily degradable compared to wood shavings and allows for the value of the manure to be increased. At the same time, large volumes of wood materials can instead be refined into more high-quality products that replace fossil raw materials in the transition to a bio-based economy.
The main technology applied in the demo is the briquetting of reed canary grass and shredding of the briquettes at local and small scale. These two main components are the process of converting an agricultural crop into uniform shapes, facilitating its handling and storage. Depending on the customer needs, the bedding material can be delivered in different size packages, from a 20kg bag to bulk deliveries. In order to provide this supply, the briquetting technology needs to be optimized with the other technologies such as grass shredding, briquette shredding and packaging in order to create a new affordable production chain that meets the customers’ needs.
I Sverige används idag stora volymer spån som strömaterial. Genom att ersätta spånet med strö av halm och rörflen finns ett flertal klimatvinster. Då överskott av halm bara finns i vissa regioner och vädermässigt goda år, behöver stråvolymerna kompletteras. Rörflen är ett energieffektivt och bra alternativ då det perenna gräset kan ge goda skördar varje år, på många jordtyper och i hela landet. Potentialen för kolinlagring är också god. Genom att ett rivet och sönderdelat strå lättare bryts ner jämfört med spån, kan gödselns värde höjas. De stallar som har svårt hitta avsättning för gödseln kan hitta nya lösningar som växtnäring eller som biogasråvara. Samtidigt kan stora spånvolymer frigöras och förädlas till mer högvärdiga produkter som ersätter fossil råvara i samhällsomställningen till en biobaserad ekonomi.
Målet med den svenska demon är att ta fram en anläggning för produktion av rörflensströ som är lönsam på gårdsnivå. Huvudtekniken som ska appliceras är brikettering i lokal och liten skala. Beroende på kund kan produkten levereras i olika förpackningar, såsom 20 kg balar, storsäckar eller som bulk. För att uppnå detta mål måste briketteringstekniken optimeras med andra tekniker som sönderdelning och förpackning för att skapa en ny prisvärd produktionskedja som tillgodoser kundernas behov.
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