project - Research and innovation

Turn dairy industry waste into cheese packaging
Turn dairy industry waste into cheese packaging

Completed | 2014 - 2017 Other, European Union
Completed | 2014 - 2017 Other, European Union
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Objectives

Cheese making industries produce 9 kilos of whey for each kilo of cheese. Some of this whey can be reused in the production of other dairy products, but 40% of the total amount produced has to be disposed of. The Wheypack LIFE project conducted research on transforming whey into plastic so as to later use it to produce biodegradable cheese packaging.

Objectives

N/A

Additional information

Cheese making industries produce large amounts of whey which is costly to dispose of. The Wheypack LIFE project explored the possibility of digesting the whey with E. coli bacteria strains that feed on the whey lactose and process it into polyhydroxybutyrate (PHB) plastic. This fermentation process is able to produce 20g of PHB per liter of whey while significantly reducing its polluting capacity (the process reduces 75% of the biological oxygen demand and 40% of the chemical oxygen demand). The resulting PHB is 50% cheaper than that obtained through conventional processes. In addition this plastic can be used to produce cheese packaging with a 35% lower carbon footprint than that produced with other plastics. PHB packaging is 100% biodegradable, further lowering the environmental impact of cheese production. The Whey pack project has found a way to recycle a cheese by-product into plastic that can be reused by the dairy industry, thus further closing the production cycle, reducing waste disposal and packaging costs and increasing the environmental performance of the cheese making process.

Project details
Main funding source
Other EU research and development funds
Project acronym
WHEYPACK (LIFE PROJECT)
Agricultural sectors
Dairy cattle

EUR 1 188 777.00

Total budget

Total contributions including EU funding.

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Contacts

Project coordinator

  • AINIA Centro Tecnológico

    Project coordinator

Project partners

  • AIMPLAS Instituto Tecnológico del Plástico

    Project partner

  • Embalnor

    Project partner

  • Central Quesera Montesinos

    Project partner