project - EIP-AGRI Operational Group

EMBOCHEESE: development of new concept of packed cheese and the ripening process
EMBOCHEESE: desarrollo de nuevo concepto de queso embutido i optimización del proceso de maduración

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Completed | 2019 - 2021 Spain
Completed | 2019 - 2021 Spain
Currently showing page content in native language where available

Objectives


The specific objectives are:
• Development of new and innovative cheeses bound with string.
• Development of new casings for packing cheese curd.
• Development of alginates as a material for packing cheese curd.
• Development of moisture checks in the process using a portable NIR spectrometer.

The intrinsic aims are:
• Shorter ripening times of the cheese
• Reduced handling of cheese during the ripening process.
• Diversification of the cheese producers' business with a small investment
• Added value for livestock farming and cheese production establishments.
• Introduction of sensor technology for process quality control in the cheese industry.
• Transfer results to the traditional dairy sector.

Objectives

Objetivos específicos:

  • Desarrollo de nuevos quesos innovadores ligados con cordel.
  • Desarrollo de nuevas tripas para embutir cuajada.
  • Desarrollo de alginatos como material para embutir cuajada 
  • Control de la humedad del proceso con un NIR portátil.

Intrínsecamente, se espera llegar a:

  • Disminución del tiempo de maduración del queso
  • Disminución de la manipulación del queso en su proceso de maduración.
  • Diversificación del negocio de las queserías con una módica inversión
  • Obtener un valor añadido a las producciones ganaderas y queserías.
  • Introducir tecnología de sensoritzación para el control de la calidad de procesos en la industria quesera.
  • Transferir resultados al sector láctico tradicional

Activities

Activity 1. Physicochemical and microbiological classification of the raw material and the finished product.

Activity 2. Cheese production process with packing technology.

Activity 3. Cheese ripening process and monitoring of ripening chambers.

Activity 4. Assessment of the finished product and consumer study.

Activity 5. Product control by portable NIR technology.

Activity 6. Dissemination
 

Activities

Actividad 1. Caracterización físico-química y microbiológica de la materia prima y del producto acabado.

Actividad 2. Proceso de producción del queso con tecnología de embutición.

Actividad 3. Proceso de maduración de quesos y control de cámaras de maduración.

Actividad 4. Evaluación del producto acabado y estudio de consumidores.

 

Actividad 5. Control de producto mediante tecnología NIR portátil.

 

Actividad 6. Difusión

 

 

Context

The increase in the demand for locally produced, high-quality innovative products means that dairy companies are considering developing new products to add value to milk and open up new markets for sales, both in Spain and abroad.

MONTBRÚ, a livestock farming company and producer of goat's milk and dairy products in El Moianès region, has gone a step further in the development of innovative products. Taking the idea for processing a cured meat sausage, MONTBRÚ aims to innovate in its system for ripening cheese, which uses the packing technique (the shape and drying system for cured sausages) to make the cheese it produces maintain or improve its sensory and nutritional characteristics when compared to a cheese ripened according to the current production system.


In order to bring this product to market, a number of activities are planned to develop/improve the manufacturing technology and the ripening system of a product that is obtained using forming technology. Casings and alginates adapted to these types of products will also be used in order to pack the curd.


Non-invasive techniques to classify the product are widely used by agrifood companies. The best known technique is NIR, which requires analysis of a specific pattern curve for the product. This technique enables the curd's moisture levels during the forming process to be determined, thereby ensuring that a product which starts the ripening process always has the same moisture levels, and preventing subsequent problems in the ripening process

.
The standard curve for the end product will also be produced, as it can be monitored during the ripening process and the technological conditions can be adjusted depending on the product's development, thereby improving the production process.

Project details
Main funding source
Rural development 2014-2020 for Operational Groups
Rural Development Programme
2014ES06RDRP009 Spain - Rural Development Programme (Regional) - Cataluña
Location
Main geographical location
Barcelona
Other geographical location
Girona

€ 177020

Total budget

Total contributions from EAFRD, national co-financing, additional national financing and other financing.

Currently showing page content in native language where available

Contacts

Project coordinator