project - EIP-AGRI Operational Group

Development of a system to remove TCA from cork stoppers using adsorbents and biosorbents
Desarrollo de un sistema de eliminación de TCA en los tapones de corcho a partir del uso adsorbentes y biosorbentes

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Completed | 2017 - 2020 Spain
Completed | 2017 - 2020 Spain
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Objectives

The objective of the project was to develop an innovative system to remove aromas from cork stoppers based on a combination of various adsorbent and biosorbent materials. Achieving this objective helps to improve the competitiveness of cork companies, foster the use of natural and renewable products such as cork stoppers and address the competition from alternative stoppers by reducing the problem of aromas associated with corks.
 

Objectives

El objetivo del proyecto ha sido el desarrollo de un sistema innovador de eliminación de aromas en tapones de corcho que se basa en la combinación de diferentes materiales adsorbentes y biosorbentes. La consecución de este objetivo permite aumentar la competitividad de las empresas corcheras potenciando el uso de productos naturales y renovables como son los tapones de corcho y hacer frente a la competencia de los tapones alternativos reduciendo el problema de los aromas asociados a los tapones de corcho.

Activities

ACTION 1. Assessment of the effectiveness of different adsorbents and biosorbents.
ACTION 2. Selection of cork production processes where the removal system will be applied. One process for each company.
ACTION 3. Design and manufacture of the removal system. This action depends on the materials selected in action 1 and the processes selected in action 2.
ACTION 4. Monitoring of the removal system and assessment of the best conditions for the removal of volatile compounds from cork samples. Creation of an operational protocol for the prototype.

ACTION 5. Dissemination of the results.

Activities

ACCIÓN 1.Evaluación de la efectividad de diferentes adsorbentes y biosorbentes.

ACCIÓN 2.Selección los procesos del proceso de producción de tapones de corcho donde se aplicará el sistema de eliminación. Un proceso para cada empresa.

ACCIÓN 3.Diseño y fabricación del sistema de eliminación. Esta acción depende de los materiales seleccionados en la acción 1 y los procesos seleccionados en la acción 2.

ACCIÓN 4.Seguimiento del sistema de eliminación y valoración de las mejores condiciones de eliminación de compuestos volátiles de las muestras de corcho. Creación de un protocolo de funcionamiento del prototipo.

ACCIÓN 5.Divulgació los resultados.

 

Context

The manufacture of stoppers is currently the application with the highest added value for cork as a raw material with 98% of the Catalan cork sector’s revenue coming from the manufacture of corks for still wines and sparkling wines. The industry has a turnover of almost €230 million, has an export level of around 50% and employs more than 1200 people.
Given that it is a high-quality product, the challenge is to remove sensory deviations in order to comply with requirements of the wineries and stave off the threat of alternative stoppers. These alternative stoppers have consolidated their position in the market, mainly due to the controversy generated around the presence of haloanisoles (like TCA) and other volatile compounds which may be present in the cork and affect the bouquet of the wine. This has forced the cork sector to implement technologies for the detection and/or removal of these aromatic compounds.
There are currently systems to remove aromas in the market, but they are mainly aimed at cork granules, not bottle corks, given that they are ‘aggressive’ elimination systems that may affect the cellular structure of the material.
The proposed system is based on the use of adsorbents and biosorbents with the aim of retaining the aromas extracted in the various cork production stages.
The innovation developed in the project has an impact on productivity and sustainability levels both territorially and in the winemaking and cork industries in general.

Project details
Main funding source
Rural development 2014-2020 for Operational Groups
Rural Development Programme
2014ES06RDRP009 Spain - Rural Development Programme (Regional) - Cataluña
Location
Main geographical location
Girona

€ 140980

Total budget

Total contributions from EAFRD, national co-financing, additional national financing and other financing.

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Contacts

Project coordinator