project - EIP-AGRI Operational Group

Assessment and validation of alternative disinfection systems to sodium hypochlorite in pre-prepared food industries
Evaluación y validación de sistemas de desinfección alternativos al hipoclorito de sodio en industrias de IV Gamma

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Completed | 2019 - 2021 Spain
Completed | 2019 - 2021 Spain
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Context

The growing demand from consumers for safe and convenient foods with high nutritional value has in recent years led to an increase in the consumption of foods that are pre-prepared, ready to consume and cook, and which retain their nutritional properties and freshness. There is no stage in the processing of these products that ensures that the microorganisms present are completely eliminated, and the disinfection stage is the only one in which microbiological contamination can be reduced to ensure their safety. The most widely used disinfectant is currently chlorine, in the form of sodium hypochlorite. The effectiveness of chlorine on plant matter is limited to 1-2 logarithmic reductions, even at high doses. It is also highly reactive, reacting quickly with organic matter, air and light. For this reason, water is usually hyperchlorinated (at between 50 and 200 ppm), which can produce chlorine gas in facilities and in contact with organic matter, and lead to the production of excessive amounts of undesirable and potentially toxic by-products (mainly trihalogenated compounds). It has been banned in some EU countries as a result. Other alternatives to sodium hypochlorite have recently been investigated, including ozone, chlorine dioxide and peracetic acid, among others.
The aim of this project is to establish an alternative disinfection procedure that ensures consumer safety, maintains quality, extends the life of the product and is more environmentally friendly.

Objectives

1. Description of the current disinfection process in the beneficiary industry.
2. Study the effect of temperature (difference in temperature between product and water) on the effectiveness of the disinfectant.
3. Evaluate the effectiveness of disinfectants or alternative technologies, and study how organic matter affects its effectiveness on a leafy vegetable and a fruit under laboratory conditions.
4. Validation of the selected system in a pilot plant. Effect on product quality.
5. Implementation and validation of the new system in industry. Determination of the product's shelf life.
6. Preparation of a protocol of general measures.

Objectives

 

  1. Descripción del proceso actual de desinfección en la industria beneficiaria.
  2. Estudiar el efecto de la temperatura (diferencial de temperatura entre producto – agua) en la efectividad del desinfectante.
  3. Evaluar la eficacia de desinfectantes o tecnologías alternativas y estudiar el efecto de la materia orgánica en su efectividad, en condiciones de laboratorio, en un vegetal de hoja y en una fruta
  4. Validación de resultados en planta piloto. Efecto de los sistemas alternativos en la calidad del producto y determinar la vida útil.
  5. Implementación y validación del nuevo sistema en la industria
  6. Elaboración de un protocolo de actuaciones de ámbito general

 

Activities

ACTION 1. Description of the current disinfection process, by preparing a questionnaire and visits during the product preparation process.
ACTION 2. Study the effect of temperature (difference in temperature between product and water) on the effectiveness of the disinfectant. ACTION 3. Assess the effectiveness of disinfectants or alternative technologies taking into account the values of organic matter obtained in action 1, to simulate real conditions.
ACTION 4. Validation of laboratory results in the pilot plant.
ACTION 5. Implementation and validation of the new system in industry.
ACTION 6. Preparation of a protocol of general measures.

Activities

 

ACCIÓN 1. Descripción del proceso actual de desinfección, mediante elaboración de un cuestionario y visitas durante el proceso de elaboración de producto.

ACCIÓN 2. Estudiar el efecto de la temperatura (diferencial T producto – agua lavado) en la efectividad del desinfectante

ACCIÓ 3. Evaluar la eficacia de desinfectantes o tecnologías alternativas, teniendo en cuenta los valores de materia orgánica obtenidos en la Acción 1, para simular las condiciones reales

ACCIÓN 4. Validación de los resultados de laboratorio en planta piloto            

ACCIÓN 5. Implementación y validación del nuevo sistema en la industria

ACCIÓN 6. Elaboración de un protocolo de actuaciones de ámbito general

 

Project details
Main funding source
Rural development 2014-2020 for Operational Groups
Rural Development Programme
2014ES06RDRP009 Spain - Rural Development Programme (Regional) - Cataluña
Location
Main geographical location
Barcelona
Other geographical location
Tarragona, Girona

EUR 106 265.00

Total budget

Total contributions from EAFRD, national co-financing, additional national financing and other financing.

Currently showing page content in native language where available

Contacts

Project coordinator