project - EIP-AGRI Operational Group

K-EcoFeRtilizer – Development of a new potassium struvite recovery process for use as a fertiliser for pig slurry treatment
K-EcoFeRtilizer-Desarrollo de un nuevo proceso de recuperación de estruvita potásica utilizable como fertilizante con aplicación al tratamiento de purines de cerdo

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Completed | 2019 - 2022 Spain
Completed | 2019 - 2022 Spain
Affichage actuel du contenu de la page dans la langue maternelle, si disponible

Contexte

In this context, within the K-EcoFeRtilizer project, the struvite-K precipitation process is intended to be applied to the treatment of effluents from nitrification-denitrification (NDN) systems, which have a low N concentration but a significant K content (a major nutrient in relation to N and P), as well as a rather low buffer capacity compared to the initial slurry (due to biological treatment). Precipitation also produces treated water with reduced salinity (and a corrected P and K composition), suitable for reuse for irrigation of adjacent crops.
In the field of pig slurry liquid fraction treatment, the integration of biological N removal (BNR) with the recovery of MPP-type phosphoric precipitates (containing P and K) has proven to be technically feasible. In order to study it, a series of precipitation tests were carried out on a laboratory scale. In these trials, synthetic media or denitrified effluent and purified sludge obtained at the outlet of the Mas Monellots NDN bioreactor were used.
This project involved the design, construction and installation in situ of a prototype crystalliser at the Mas Monellots farm, owned by Granges Terragrisa, for the recovery of struvite-K from the denitrified effluent from the NDN reactor. The struvite-K fertiliser obtained was applied in field trials carried out on experimental crops and/or crops of the Sant Martí de Tous Agricultural Cooperative. With the application of struvite-K or mixtures of this product with compost and sludge as fertiliser for a spring barley crop, similar or slightly higher yields are achieved than with the reference Mineral treatment.

Objectives

This project seeks to develop a recovery process for a little-studied mineral, such as potassium struvite, in the field of pig slurry treatment, in order to make possible the recovery of nutrients and their subsequent recovery as a slow-release fertiliser in the agricultural framework, in accordance with the concepts of environmental sustainability, circular economy and bioeconomy.

The general objective of the project K-EcoFeRtilizer is to generate new knowledge and experience for the development of a recovery process of magnesium potassium phosphate, a mineral also known as potassium struvite or struvite-K, by chemically induced precipitation, and during the treatment of pig slurry.

Objectives

Este proyecto busca desarrollar un proceso de recuperación de un mineral poco estudiado, en el ámbito del tratamiento de los purines de cerdo, con el fin de hacer posible la recuperación de nutrientes y su posterior valorización como fertilizante de liberación lenta en el marco agrario, de acuerdo con los conceptos de sostenibilidad ambiental, economía circular y bioeconomía.
El objetivo general del proyecto "K-EcoFeRtilizer" es generar nuevo conocimiento y experiencia para el desarrollo de un proceso de recuperación de fosfato-potásico-magnésico, mediante una precipitación inducida químicamente, y durante el tratamiento de purines de cerdo.

Activities

• ACTIVITY 1. Conceptual analysis applied to an NDN slurry treatment plant, and diagnosis of the interest of recovering struvite-K.
• ACTIVITY 2. Laboratory tests for struvite-K precipitation.
• ACTIVITY 3. Pilot plant trials (prototyping) for struvite-K precipitation.
• ACTIVITY 4. Study on the valorisation of products recovered under field conditions.
• ACTIVITY 5. Exploitation of the results obtained.

Activities

 ACTIVIDAD 1. Análisis conceptual aplicado a una planta de tratamiento NDN para purines, y diagnóstico del interés de recuperar K-estruvita.
 ACTIVIDAD 2. Ensayos en el laboratorio para la precipitación de K-estruvita.
 ACTIVIDAD 3. Ensayos en planta piloto (prototipado) para la precipitación de K-estruvita.
 ACTIVIDAD 4. Estudio de valorización de los productos recuperados en condiciones de campo.
 ACTIVIDAD 5. Explotación de los resultados obtenidos.

Project details
Main funding source
Rural development 2014-2020 for Operational Groups
Rural Development Programme
2014ES06RDRP009 Spain - Rural Development Programme (Regional) - Cataluña
Emplacement
Main geographical location
Barcelona
Other geographical location
Girona

EUR 190 429.00

Total budget

Total contributions from EAFRD, national co-financing, additional national financing and other financing.

Affichage actuel du contenu de la page dans la langue maternelle, si disponible

Contacts

Project coordinator