project - Research and innovation

Fertigation with pig manure digestate
Fertigation with pig manure digestate

Ongoing | 2015 - 2019 Other, European Union
Ongoing | 2015 - 2019 Other, European Union
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Objectives

Intensive pig farming produces a lot of manure which is complicated to dispose of, andspreading the manure as fertiliser is not an option. One of the current practices to solve this problem is digesting the manure to reduce its volume and produce bioenergy that can be reused in pig farms. The resulting digestate is a valuable fertiliser, but currently this technique is not fully exploited.

LIFE Smart Fertigation project is testing processes to treat the digestate and produce both solid and liquid fertilisers that can be used for fertilising land, and in fertigation systems. The project also tries to reduce the phosphorous content of the manure by using supplements to the pigs` diet so that they can digest phosphates more efficiently.

Objectives

NA

Activities

The process that LIFE Smart Fertigation project is testing to produce fertilisers from manure digestate consists of a coarse and a fine filtration to separate the solid from the liquid fraction of the digestate. The solid fraction is then dried using the extra heat of the digestation process so that it can be used as fertiliser. The resulting liquid phase can be directly injected in fertigation systems, since all the solids have been removed to avoid clogging. In addition, the project has tested a phytase enzyme to be added to pig feed so as to reduce phosphorous content of the manure pigs produce, thus reducing pollution problems.

Additional comments

The project has proven the following benefits:

- The fertiliser produced saves 50% of liquid fertiliser expenses and 70% of inorganic fertiliser expenses in the plots where it has been tested.

- Fertilisation with the produced fertiliser saves 3600 t of CO2 in comparison with inorganic fertilisers.

- 20% increase of nutrient uptake by the plants fertilised with the produced manure in comparison with inorganic fertiliser.

- 30% reduction of phosphorous content in the tested pig slurries.

- Reduction of nutrient contents in the wastewater produced by pig slurries and thus reduced wastewater treatment needs.

The solutions that were tested save energy and wastewater treatment costs, increasing farm profitability. In addition, the fertiliser produced generates new sources of income for farmers.

Project details
Main funding source
Other EU research and development funds
Project acronym
LIFE Smart Fertirrigation
Agricultural sectors
Pigs

€ 2,628,126

Total budget

Total contributions including EU funding.

€ 1,491,973

EU contribution

Any type of EU funding.

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Contacts

Andrés García Martínez

Project coordinator

  • COPISO SORIA

    Project coordinator

Project partners

  • Dorset Agrar- und Umwelttechnik GmbH

    Project partner

  • Bosman Watermanagement International B.V.

    Project partner

  • COMUNIDAD DE REGANTES DE CANAL DE ALMAZÁN

    Project partner

  • Transfer Latin Business Consultancy S.L.

    Project partner

  • PURINES ALMAZÁN S.L

    Project partner

  • TECNOLOGÍA ULTRAVIOLETA S.L

    Project partner